Automatic 3 in 1 Washing Filling Capping Machine for Water
The 3 in 1 washing filling capping machine is designed and
manufactured by our company. It has stable performance, advanced
technology, beautiful shape and complete functions.
1) Washing Part
The new bottles enter the equipment through the bottle dividing
screw and star wheel. The clamp and turnover mechanism clamp the
bottle mouth and turn it to the bottle mouth downward. After
washing with sterile water, drain it. The bottles automatically
turn over to the bottle mouth upward and are transported to the
next process through the star wheel. The main structure of the
equipment, the contact part with the flushing medium and the
external protective cover are made of stainless steel.Drive by open
A pneumatic device is installed at the bottle inlet to control the
bottle inlet and prevent the bottle from entering the host.
The water inlet pipe of bottle washing machine is equipped with
pressure gauge and pressure stabilizing valve.
Manually adjust the lifting to adapt to different height bottles.
A water receiving tray is installed to recover the bottle flushing
The washing volume of each bottle type is 105ml / S (at 0.25MPa).
2) Filling Part
Our company introduces German technology, and uses the principle of
equal pressure filling to design and manufacture by ourselves, so
as to fill the liquid into the washed bottles sent by the bottle
The filling valve adopts constant pressure mechanical valve, which
makes the filling quick and sensitive, with high precision of
filling liquid level.
It has the ability of vacuumizing, so that the oxygen content of
the material can reach the minimum in the filling process. With
double control of vacuum channel, filling valve has function of
stopping vacuuming when there is no bottle.
With the help of the guide rod, the automatic cylinder lifts the
bottle, which can effectively form the seal between the bottle
mouth and the filling valve.
The main drive adopts gear drive. It is also called open
combination drive, with high efficiency, low noise, long service
life, convenient maintenance and sufficient lubrication. Adopt
frequency converter to control the speed of the main motor of the
machine. And the machine adopts stepless frequency conversion to
The conveying power of the bottle feeding section is provided by
the main motor through the gear.
The structure of the bottle guiding system is simple, and it can be
changed quickly and conveniently according to the bottle type. The
whole machine adopts the structure of clamping bottle neck for
The whole machine is controlled automatically by PLC. Faults are
displayed online, such as bottle blocking, cover lacking, etc.
The material in the filling cylinder is automatically controlled.
The liquid level height is detected by the liquid level sensor to
ensure the stability of liquid level and the reliability of
The key parts and electrical components of this machine are
3) Capping Part
The caps arranged by the capping device are pressed onto the filled
bottles, and then send bottles to the next process by the conveyor
The capping machine drives the rotary disc to rotate through the
reducer. The cover leaves the hopper from the cover outlet under
the action of centrifugal force. There is a positive and negative
cover separation device at the outlet. When the negative cover
passes by, the cover automatically falls into the return pipe.The
negative cover is automatically blown into the hopper by the wind
force. Only the positive cover can enter into the slide smoothly.
The photoelectric automatically detect the cover quantity to
control the cover conveyor, so as to ensure the best effect of the
cover putting. When the positive cover enters the slide, it can
enter the cover feeding plate smoothly. In order to prevent
accidents, an anti-reverse cover dial is configured on the slide to
ensure that the cover entering the cover feeding plate is correct.
A pair of photoelectric switches are also configured on the slide
to stop the host immediately when it detected that there is no
cover. In order to effectively remove the bad cover without
anti-theft ring and the remaining cover when cleaning the hopper,
there is a movable outlet directly opposite the hopper outlet to
meet this function.
The machine adopts centralized lubrication system, which can easily
lubricate all lubrication points.
|Number of Washing Valve||18||24||32||40||50||60||72||80|
|Number of Filling Valve||18||24||32||40||50||60||72||80|
|Flow of Filling Valve||140~160ml/s||140~160ml/s||140~160ml/s||140~160ml/s||140~160ml/s||140~160ml/s||140~160ml/s||140~160ml/s|
|Number of cappingheads||6||8||10||12||15||15||18||20|
|Suitable Bottle Type||PET Bottles||PET Bottles||PET Bottles||PET Bottles||PET Bottles||PET Bottles||PET Bottles||PET Bottles|
|Screw Cap Torque||0.6~2.8Nm (Adjustable)||0.6~2.8Nm (Adjustable)||0.6~2.8Nm (Adjustable)||0.6~2.8Nm (Adjustable)||0.6~2.8Nm (Adjustable)||0.6~2.8Nm (Adjustable)||0.6~2.8Nm (Adjustable)||0.6~2.8Nm (Adjustable)|
|Consumption of Compressed Air||0.5Nm³/min(at 0.6MPa)||0.6Nm³/min(at 0.6MPa)||0.8Nm³/min(at 0.6MPa)||0.8Nm³/min(at 0.6MPa)||1.0Nm³/min(at 0.6MPa)||1.5Nm³/min(at 0.6MPa)||1.5Nm³/min(at 0.6MPa)||2Nm³/min(at 0.6MPa)|
|Consumption of Water||About 1.5m³/h (0.2-0.25mpa) for bottle washing||About 1.5~2m³/h (0.2-0.25mpa) for bottle washing||About 1.5~2m³/h (0.2-0.25mpa) for bottle washing||About 1.5~2m³/h (0.2-0.25mpa) for bottle washing||About 2~2.5m³/h (0.2-0.25mpa) for bottle washing||About 2~2.5m³/h (0.2-0.25mpa) for bottle washing||About 2.5~3m³/h (0.2-0.25mpa) for bottle washing||About 8m³/h (0.2-0.25mpa) for bottle washing|
|Total Weight||4.5 T||6 T||7 T||8 T||9.5 T||13 T||15 T||16 T|
|No||Item||Industry Standard||Our Standard|
|2||Filling Level Tolerance||±4mm||±3mm|
|3||Bottle Damage Rate||≤0.1%||≤0.08%|
|4||Cap Damage Rate||≤0.8%||≤0.5%|
|5||Capping Qualified Rate||99%||≥99.5%|
|6||Cap Screw Torque||0.6~2.8N adjustable||Tolerance±15%|
|7||Liquid Loss Rate||≤0.5%||≤0.3%|
Related Products We Can Provide:
1.Water Treatment System (Water Filtration)
2.Bottle Blowing Machine (Making plastic bottles)
3.Air Conveyor (Transport empty bottles)
4.Water Filling Machine (Filling water into bottles)
5.Cap elevator (Transport cap)
6.Blow dryer (Blow dry water)
7.Flat Convey (Transport bottle)
8.Code Sprayer (Printing the date on the bottle water)
9.Labeling Machine (Labeling in bottled water)
10.Bottle Shrink Wrapping Machine (package the bottle water)
The sample service
1.we can send you the video of the running machine.
2.you are always welcome to come to visit our factory, and you may
see the operation of the machines here. We will make the
arrangement to pick you up when you come .
3.If we get the permission of the customer who has brought the
machines from us ,we can tell you their contact information, you
can go to visit their factory.
1.we can design the machines according your requirements(material
,power, filling type, the kinds of the bottles, and so on).
2.at the same time we will give you our professional suggestion .
1.we will provide the bill of load on time to make sure you can get
the machine quickly
2.when you finish the Preparation conditions ,our engineer will go
to your factory for the installation, testing and also training .
3.we provide one year warranty with spare parts free.
Please feel free to contact me if you have any questions.